CROSS-WEDGE ROLLING MACHINE SP 1600-1

Cross-wedge rolling machine SP 1600-1

Basic delivery set:
1. Cross-wedge rolling machine
2. Mechanism for feeding billets into the machine
3. Hydraulic actuator
4. Electric equipment cabinet
5. Control board
6. Wedge dies set
7. Desk for wedge die mounting
8. Pneumatic actuator

Delivery set includes:
Operations manual
Wedge die drawings
Set of spare parts

ITEM DIMENSIONS
Diameter 25-50 mm
Length up to 230 mm in case the butt-ends processing is required
Length up to 400 mm in case the butt-ends processing is not required

OPERATING CHARACTERISTICS
Operation mode is automatic, according to programmed requirements
Maximum output capacity – 514 parts/hour
(it is possible to regulate the capacity)
Installed power of the machine is 40 kW
Average lifetime of the wedge die – 300000 parts
Readjustment time of the machine for another item rolling – 1 hour
Compressed air pressure – 0,4-0,5 MPa
Compressed air consumption – 1,2 m³/min
Cooling water pressure – 0,3-0,4 MPa
Water flow for cooling – 2 m³/hour
Weight – 7,8 tons
Floor space covered – 14,7 m², is based on 300 mm thick concrete bottom

THE MACHINE IS EQUIPPED WITH
Software control system on the base of “OMRON”, “Siemens” processors and others
Control system of diametral dimensions of the parts in continuous mode of the wedge machine, with accuracy of adjustment – 0,02 mm
Gas-film lubrication system of the machine slideway
Machine bed opening system (manual and automatic)
Butt-ends removing system
Scale-handling system

ADDITIONS TO BASIC DELIVERY SET
Dies for cross-wedge rolling
Telpher for wedge die mounting
Device for transporting rolled parts
Manual for planning and practical realization of the manufacturing process of the cross-wedge rolling

SERVICE
Machine installation and adjustment at the customer’s premises
Personnel training at equipment operation
Wedge die designing and adjustment methods training