CROSS-WEDGE ROLLING MACHINE
SP 2000-1-IH
Basic delivery set:
1. Cross-wedge rolling machine
2. Step-by-step feeding device
3. Chain conveyor
4. Mechanism for feeding billets into the inductor
5. Mechanism for feeding billets into the machine
6. Induction heater cabinet
7. Inductor
8. Frequency converter
9. Electric equipment cabinet
10. Control board
11. Hydraulic actuator
12. Cooling system
13. Pyrometer
14. Desk for wedge die mounting
15. Wedge dies set
16. Pneumatic actuator
Delivery set includes:
Operations manual
Wedge die drawings
Inductor drawings
Set of spare parts
ITEM DIMENSIONS
Diameter 32-60 mm
Length up to 320 mm in case the butt-ends processing is required
Length up to 450 mm in case the butt-ends processing is not required
OPERATING CHARACTERISTICS
Operation mode is automatic, according to programmed requirements
Maximum output capacity – 400 parts/hour
(it is possible to regulate the capacity)
Installed power of the machine is 60 kW
Induction heater maximum power – 500 kW
Average lifetime of the wedge die – 300000 parts
Readjustment time of the machine for another item rolling – 1 hour
The billets are heated automatically in specified temperature interval
Compressed air pressure – 0,4-0,5 MPa
Compressed air consumption – 2,8 m³/min
Cooling water pressure – 0,3-0,4 MPa
Water flow for cooling – 12 m³/hour
Weight – 13,5 tons
Floor space covered – 39 m², is based on 300 mm thick concrete bottom
THE MACHINE IS EQUIPPED WITH
Software control system on the base of “OMRON”, “Siemens” processors and others
Control system of diametral dimensions of the parts in continuous mode of the wedge machine, with accuracy of adjustment – 0,03 mm
Gas-film lubrication system of the machine slideway
Machine bed opening system (manual and automatic)
Butt-ends removing system
Scale-handling system
Protection system preventing billets welding in the inductor
Billets heating temperature control system
Billets separating system according to the temperature
System protecting induction coil from overheating
ADDITIONS TO BASIC DELIVERY SET
Dies for cross-wedge rolling
Inductors
Ceramic inserts for inductors
Telpher for wedge die mounting
Device for transporting rolled parts
Smooth feeding system of the billets into the inductor
Manual for planning and practical realization of the manufacturing process of the cross-wedge rolling
SERVICE
Machine installation and adjustment at the customer’s premises
Personnel training at equipment operation
Wedge die designing and adjustment methods training
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